Chimney Flashing

A metal chimney pan or chase flashing is sized to accommodate the vent pipe and chimney chase. Most are custom made by metal fabricators to exact specifications. (Here at eFireplaceStore.com, we have several sources for these custom chimney pans. Please contact us and we will be happy to help you find and order the right one.)

The pans have a center hole for the pipe to pass through. Around the edges of the hole, the metal is flared upward to make a "fence" or "curb" at the edges of the hole. This keeps water from blowing back into the hole and running down the chimney chase. Separately made fences are sometimes adhered or welded to the pans as well.

Storm collars serve the same purpose with chimney chases as they do with regular chimney flashing. They attach to the pipe and direct water away instead of letting it continue down the pipe into the house. A chimney cap on top of the pipe completes the weatherproofing components.

There are also specialized chimney caps available that contain an internal water barrier or baffle. This baffle prevents water from running down the pipe and eliminates the need for a storm collar. These proprietary caps are usually made for a specific stove and vent pipe and are usually called "chase top caps" as they are sized to cover all or most of the top of a chimney chase.

Select the Correct Chimney Flashing 

If your installation doesn't require a chimney chase and all you need is chimney flashing, how do you go about selecting the right one? The process is actually rather simple. While there are some universal flashing on the market, the vast majority are made by certain manufacturers for specific venting systems.

One part that can be a bit confusing is the size of the hole. Chimney flashing is marketed by the inner diameter of the pipe they are designed for. The actual opening at the base will be larger to accommodate the entire vent pipe.

For example, flashing designed for an IHP 8DM chimney system with an 8-inch inner pipe diameter will be large enough to accommodate the 12 ?" outer diameter of the chimney pipe. Even though the flashing is listed for an 8-inch diameter pipe, the actual hole has a diameter of 12 3/4" to fit the entire pipe. It's best to find a flashing designed to fit your venting system to eliminate sizing issues.

How To Flash A Chimney

Now that we've covered sizing, we'll go over the main options for different types of chimney flashing as well as ways to install each type. Apart from getting the right size for your vent pipe, the main consideration is finding the right flashing for your roof material and slope.

• Flat Roof Flashing ? As the name implies, this flashing is designed for pipes coming out of flat roofs. It consists of a square base with a cone that is centered and level. The cone is usually taller than a pitched flashing and offers greater support for the vent pipe. A flat roof only requires the vent pipe for Class A and Type B vents to penetrate by 3 feet. The stronger flashing supports the vent pipe at this height without the need for a chase.

• Standard Pitched Flashing ? By far the most common, this type of chimney flashing features a rectangular base and a tapered cone. As the pitch of a roof increases, the length of the hole that needs to be cut in the roof also increases. The steeper angle requires a longer hole to maintain clearances to the vent pipe walls. Likewise, the steeper the roof flashing, the longer the metal base becomes to cover the hole. This type of flashing has a tapered cone that provides strength and is rated for a range of roof angles. Common pitch ranges include 1/12 to 6/12 pitch, 7/12 to 12/12 pitch, and 13/12 to 18/12 pitch. Make sure you only buy flashing that is rated for the pitch of your roof.
  
  
• Large Base Pitched Flashing ? The metal base of this flashing is larger to cover a bigger hole in the roof. Whether the hole was cut too large or you are attempting to cover an old hole, the larger base is a good option.

• Malleable (dead soft aluminum) Flashing ? This is also known as DSA flashing and the pitch ranges are the same as standard flashings, but they are made from malleable aluminum to conform to the shape of metal roofs. Because standard flashing requires extensive trimming to conform to the shape of a 5V or corrugated metal roof, this is a better option.
  
  
• Universal Rubber Boot Flashing ? This type of flashing serves a similar purpose to a DSA flashing but uses a flexible rubber cone in place of a metal cone. The rubber cone is usually stepped and can be trimmed according to the outside diameter of the pipe. The flashing usually ships with a pair of adjustable mounting rails or brackets in order to help fit it to 5V or corrugated metal roofs. While handy, we do not recommend this type of flashing if a malleable flashing is available since the rubber is more prone to deteriorate.
  
  
• Ridge Type Flashing ? One of the least common flashing types, this flashing uses a v-shaped metal base that facilitates installation along the ridge of a roof. The tilt of the "V" adjusts according to the slope of the roof. This type of flashing is not common because it requires cutting and boxing the ridge board or ridge beam, which can be a labor intensive task.

How To Repair Chimney Flashing

Repair of a damaged chimney flashing is rarely recommended. Flashing repair does not provide a long-term solution to prevent future water leaks near an installed chimney system. Some contractors attempt to repair chimney flashing by hammering out dented areas or screwing on scrap pieces of metal and using lots of sealant. We only recommend resealing storm collars or exposed fasteners and repainting as a maintenance item. Flashing that is severely rusted, malformed, or otherwise damaged should be replaced.

For example, if a tree branch lightly dents or bends the flashing, it's possible to repair it by hammering it flat. Larger repairs such as patches often do more harm than good. Repaired flashing is prone to leaking, and the leaks often go unnoticed until a significant amount of water damage has occurred.

How To Replace Chimney Flashing

What happens if you are using a universal flashing or need to replace flashing for a vent system that is no longer manufactured? Start by measuring the outer diameter of the vent pipe so you can compare it to the specifications of the new flashing.

While roof flashing is produced as part of a complete venting system, it is possible to find suitable flashing for old systems that are obsolete. All you need to do is find flashing for a different model that matches the right measurements and roof pitch. The opening in the cone should be the same size to ensure proper cooling.

Roof pitch (or slope) tells you how many inches the roof rises for every 12 inches in depth or horizontal run. An example of a roof pitch would be a "6/12 pitch" which means that the roof rises 6 inches for every 12 inches inward towards the peak (or ridge). Take a look at our diagram here to get a better idea of how to measure the roof pitch of your home.

There are two ways to measure roof pitch. The first is from the top of the roof. Mark a level at 12 inches from the end. With the bubble centered in the level vial, measure the distance from 12 inch mark to the roof surface. The measurement from the level to your roof is the "rise" and the 12 inches is your "run".

The second way is to measure from the bottom of the rafters. The concept is still the same, but you can use the underside of the rafters to measure from three different locations. The options include the underside of the rafter on an overhang, the underside of a barge rafter on the gable end, and the underside of a rafter in the attic.

How To Install Chimney Flashing

Some chimney flashing installations are more challenging than others. Below is a summary of different installations you may encounter including old and new construction and different roof pitches. We'll go over how to properly install a watertight flashing for each situation.

• New construction for a pitched shingle roof ? In this installation, the flashing is installed as the roof is being completed. The roof decking and tar paper/roofing membrane will already be in place. Use a plumb bob to find the center point of the vent pipe beneath the roof decking. This center becomes the center point of the hole that needs to be cut in the decking.

Cut a hole large enough in all directions to maintain the required clearances around the vent pipe. With the hole cut, lay the flashing down so the cut hole is centered with the hole in the flashing cone. Nail the base of the flashing in place with galvanized roofing nails. All nail heads should be sealed with construction or flashing sealants. When the roof shingles are installed, they should overlap the upper part and sides of the metal base, with only the downward part of the base exposed. 

• Existing construction for a pitched shingle roof ? While the concept is the same as a new construction installation, installing flashing on an existing roof is more challenging. Shingles that have been in place for years will be firmly adhered to by the tar backing. Use a molding bar or shingle rake to loosen the shingles far enough back to install the new flashing. Remove the shingles only as far back as needed to prevent tearing of the adjacent shingles.
  
  
• Flat roof installation ? When installing flashing on a flat tar roll or TPO roof, the metal base of the flashing can rest on the surface of the roof itself. Sealing the base is much more crucial because this type of installation is prone to leaking. It is best to apply a bead of sealant or coating of roofing tar where the flashing will sit, then firmly press the flashing onto the sealant before nailing it into position.
  
  
• Flat tar roll roofing ? Follow the previously mentioned steps for cutting the hole in the decking and centering the flashing. Put a generous bead of flashing sealant on the underside of the metal flashing base; then, center and press it into position over the hole in the decking. Apply constant pressure with blocks or bricks to hold the adhesive tight until it bonds. We recommend sealing the edges of the flashing base where it meets the tar roofing. All nail heads should also be sealed.
  
  
• TPO roofing ? For this type of membrane, use the same type of flashing sealant to bond to the roof, but do not use nails. TPO membrane strips around the perimeter of the base or a TPO flashing sleeve should then be installed by a qualified roofing contractor with TPO bonding equipment.
  
  
• Metal roofing installation (new or existing) ? Historically, flashings on a metal roof were installed beneath the metal roofing panels. This is not recommended since it makes it very difficult to remove or replace the flashing in the future. Instead, use purpose-made metal roof flashing. Contour the flashing to the shape of the roof, bond with adhesive and screws, and seal the perimeter of the flashing. 

How To Install a Storm Collar

The process for installing the storm collar is the same no matter the venting. To get a proper seal, use flashing adhesive that is rated to the temperature specified by the pipe manufacturer. Follow the steps below to make sure you use the sealant properly for the best possible seal.

Start by test fitting the storm collar against the top of the flashing cone. Once you have it held in the right place, use a marker to trace along the top edge. Slide the collar up and apply a bead of sealant along the line that you marked. Then, push the storm collar back down into the bead of sealant. Sealing along the under edge like this provides better water-proofing than just running a bead around the top. With the collar in position, secure the locking tab or bolt to hold it in place. Apply a second coat of sealant to the top of the collar.

Care and Maintenance

Chimney flashing is very low maintenance. If installed properly and sealed with a high-quality flashing sealant, the flashing will easily last the life of the roof. The only other maintenance is occasionally repainting the flashing, collar, and exposed pipe. Purpose-made flashing and chimney paint is available to match popular roof colors. This paint typically lasts between 10 and 15 years.

Shipping

Smaller roof flashing (like those meant for pipe systems with up to 6-inch outer diameter) are often small enough to ship via small parcel. Flashing for larger pipes or large base/steep pitch flashing will ship via LTL carrier. Even though they are still relatively lightweight, they are too large for shipment by normal small parcel.

Always inspect any parts you receive before signing off on the shipment. Contact the manufacturer immediately if you notice any defects or missing parts.

Summary

Chimneys are a leaky disaster without the right flashing. Taking the time to make sure yours is the correct size and is installed properly is well worth your time! Ideally, you can choose flashing specifically made for your type of venting system.

If you have an old system, you have the option of trying to find another model that is compatible or using a universal flashing. Just make sure you measure carefully and find an option that is rated for your size of vent pipe and the slope of your roof.

If you have questions about chimney flashing, contact our NFI Certified Technicians, and we'll be glad to assist you!

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